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Build the welding gun

Purpose

Use the Resource Builder workbench to build the spot welding gun and prepare it for welding operations.


The welding gun geometry is imported from external files and converted into a tool resource. The resource is completed with kinematics, parameters, and TCP information so it can be used in the welding project.

Steps

1. Preparation

1.1 Switch to the Resource Builder workbench


Switch to RB workbench


1.2 Create a new empty document (if needed)

If another document is already open in the running session, create a new empty document. If no document is open, this step can be skipped.


Create a new document

Open the File menu and select New. If prompted, choose whether to save the currently open document, close it without saving, or cancel.

2. Define the tool resource

2.1 Import welding gun geometry

Import the geometries from C-Type Weld Gun Spot Fix.cgr and C-Type Weld Gun Spot Mobile.cgr in the training data. Both files can be imported together.


Import geometry


2.2 Create a tool resource for the welding gun


Create a tool resource


3. Build the welding gun shape

3.1 Build the kinematic skeleton

Build the kinematic skeleton for the movable electrode so the gun can open and close while programming spots.

Manipulator coordinates:

AxisValue
X-25,000
Y-6,000
Z665,000
RX180,000
RY-45,000
RZ-165,000

Build kinematic skeleton


3.2 Attach the movable electrode geometry

Attach the movable electrode geometry to the kinematic joint.


Attach geometry


3.3 Attach the static electrode and gun body

Attach the static electrode and body of the gun to the resource root frame.


Attach static geometry


3.4 Show all attached geometry


Show geometry


4. Define the welding gun properties

4.1 Name the gun and set kinematic limits


Set kinematic limits


4.2 Define home positions


Define home positions


4.3 Create the TCP tool frame

Create a tool frame at the static electrode to use as the current TCP during programming.

Manipulator coordinates:

AxisValue
X260,270
Y69,653
Z959,167
RX178,225
RY-44,972
RZ-162,490

Define frames and adapters


5. Save the welding gun

5.1 Save the completed welding gun


Save the resource


Be sure to save your data frequently.

Next Step

-> Set up the spot welding project

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